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Introduction of Diamond Wire Saw
Date: 2018-11-12    View: 2986    Burst: Diamond Wire

Instruction of Diamond Wire Saw

 

1.A diamond wire saw has a settled cutting direction, it should cut along with the sharpening direction of the diamond beads. (as picture below).If reversely cutting, the diamond wire will be shorten in cutting life, even broken.

 
2.Before connecting the two ends of the diamond wire saw, please wind it 1.5 circles per meter(for the new diamond wire you can twist 2 or 3 circles per meter) along the direction of inner steel rope tension(counterclockwise) (as picture below- it will strengthen the inner rope not loosen it) 

 

Warning! After having wound the two ends “A” and “B”, holding them strongly in order as not to let them unwind, use the joint and press accordingly.

 

When the diamond wire is cutting, the diamond beads will rotate at its axial direction, which will make the diamond come out evenly. If you don’t wind the diamond wire or wind in less circles before connecting, the wire will not rotate and just cutting always in that side upon the stone, which will shorten the cutting life of the wire.

 
3.Connection instructions:

 

1) Cut the steel wire half way between the two diamond beads with appropriate shears.

 

2) Remove the rubber or plastic coating on both ends of the diamond wire, aim to leave free space for the joint.

 

  

3) Make sure that the two extreme ends of the diamond wire are well prepared as previously described and they fit perfectly inside the joint. Don’t allow any water or mud to get in between joint and wire. Otherwise it would cause a breakage in the wire after only a few minutes of cutting.


4) With the special press “Hydraulic Presser”, make 4 cross-presses on the joint, the first two in one way, then turn the joint 90° and do the other two. Make sure not to make it small in the middle but big at the sides, which will make the steel rope come away easily and damage the diamond wire saw.


Warning! It is very important to change joint every 8-10 hours of work. Cut the diamond wire at point “A” and “B” and proceed connecting as above

Note! Make sure the diamond wire works in the rubbery groove of flywheel.


The right cutting mode of diamond wire saw:


How to maintain diamond wire saw:


1. Checking the saw regularly and adjust timely.

 

2. Checking the pearl abrade regularly,Avoid the eccentric wear


3. Checking the joint regularly and adjust timely.


4. The tension of ropes is 250-300kg(Φ4-5mm ropes)


5.  Water supply is around 15-25L/min

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